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Custom Foam

It's what's on the inside that counts!

Custom foam inserts and fit-outs are ultimately what protects your gear from shock and vibration. Total protection means using the right grade of foam for the application and employing a design that provides sufficient static loading to adequately reduce the g-forces your equipment is exposed to when your case is dropped off the back of a truck, thrown down a conveyor by a baggage handler, or just accidentally rolls off a stage or loading dock.

29-400 PU & Etha-220 Camera Case Fit-out with Removable Accessory Inserts
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29-400 PU Foam Insert to suit Pelican 1555 Air
Plastazote Camera Case Fit-Out
29-400 PU Projector Insert to suit Pelican 1730
29-400 PU, Etha-220 & Plastazote Camera Case Fit-Out
29-400 PU Camera Insert to suit Pelican-Storm iM2750
29-400 PU Foam Insert to suit Drone in Vehicle Drawer
29-400 PU Rifle Case Insert
Etha-220 Lens Case Insert

Aerolyte stocks and uses 3 main grades of foam:

 

  • 29-400 Polyurethane - a flexible open cell foam with exceptional cushioning properties and a relatively fast recovery rate. This means that if your case suffers more than one impact, like it falls off a truck and bounces when it hits the ground, your equipment is safe beyond just the first impact.
     

  • Etha-220 (Polyethylene) - a non-cross linked closed cell foam that excels in mitigating shock and vibration in cases containing particularly heavy items. Although it is a medium-density foam, it is also quite hard and therefore durable.
     

  • Plastazote (LD-29) - often referred to as the "Rolls Royce" of foam. It's a closed cell cross-linked foam that is "blown" with nitrogen during the manufacturing process and therefore does not off-gas and is completely inert, making it safe to use to house virtually anything. It will not stain, contains no corrosive residues and is UV stable.

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Specialty foams or other types, grades or densities can also be supplied as required. MOQ's apply.

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